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Industry advice for saving water

 
Washing and cleaning
  • Clean plant areas and paths with brooms rather than water.
  • Make sure all hoses are fitted with trigger-operated guns.
  • For equipment that needs to be cleaned regularly, consider using process water from other areas.
  • Use high-pressure nozzles where possible.
  • Consider alternative methods of cleaning, such as high-pressure air jets.
  • Where possible, wash items in water baths rather than under sprinklers.
  • Agitate rinse baths with air or mechanically, to increase rinse water life and efficiency.
  • Use scrapers and brooms to remove residue build-up in plant machinery.
  • Regularly check that spray nozzles are aimed correctly.

Water recycling
  • Identify processes where the discharged water can be reused. This includes water from equipment cleaning, filtered backwash water, final cooling and cleaning water, and water used for transport.
  • Identify areas for using the recycled water. These may include:
    - Cooling tower makeup water
    - Industrial processes
    - Equipment cooling and cleaning
    - Garden irrigation
  • Check to see where water treatment is necessary before recycling
  • Consider other options for keeping wastewater on-site that can potentially add-value to the company’s use of water. Wastewater often contains high levels of nutrients and other by-products. If treated appropriately, these by-products can be reused or sold as products such as mulch or animal feed.
  • Consider waste treatment processes such as wetlands, composting and worm-farms.

Cooling towers and process water cooling
  • Use rainwater, dam water or process water to supplement fresh makeup water for cooling towers.
  • To avoid overflowing, ensure the float valve and seal of the makeup supply is set correctly.
  • Eliminate water lost from wind drift by using baffles and drift eliminators.
  • Ensure blowdown water use is controlled properly.
  • If cooling water cannot be recirculated, reuse this water in other processes such as cleaning.
  • Use air-cooled rather than water-cooled ice making machines.
  • Regularly check for leaks in the system.

Around the site
  • Use rainwater for toilet flushing and garden irrigation. See savewater.com.au’s sections on Rainwater Harvesting and Gardens for more information.
  • Install water efficient products in staff bathrooms, change rooms and kitchens. Use savewater.com.au’s section on The Home for information on water efficient products.
  • Disconnect or remove taps that are no longer in use.
  • Wash vehicles in designated bunded wash bays that capture water for recycling or garden irrigation.
  • Investigate opportunities to improve the stormwater management on the site. This will present opportunities for using that water, as well as reduce the risk of unwanted discharges from the site.